CASE STUDY

Calico Brands, Inc. Warehouse Lighting Upgrade

client Calico Brands, Inc.
Location Ontario, California, USA

Solution High-Traffic Corporate Office & Retail Hybrid Facility
scale 371 fixtures retrofitted

The Challenges & Background

Before the lighting system upgrade, Calico Brands faced high operational costs at their Ontario distribution facility. The massive warehouse environment, characterized by high-density racking and continuous logistics operations, required a lighting solution that could provide high visibility while reducing overhead.

Pre-Installation Power Bill

Approximately $14,500 per month.

Facility Needs

Reliable, high-lumen output capable of illuminating narrow aisles and large-scale storage zones.

The Solution

The facility was equipped with the Stellar Pro Linear High Bay, a professional-grade fixture designed specifically for warehouse and manufacturing applications.

Key features include:

High-Performance Specifications

Wattage Selectability: The fixtures feature 3-step Power Select technology, allowing for field-adjustable power settings to match specific area requirements.
Superior Efficacy: Delivering up to 168 LM/W, the system provides maximum brightness with minimal energy consumption.
Precision Optics: Standard 90° x 90° optics were utilized to ensure uniform light distribution throughout the facility.

Durability & Smart Integration

Thermal Management: Features a die-cast aluminum housing and heat sink for optimal cooling, supporting operations in ambient temperatures up to 65°C (149°F).
Sensor Ready: The units include a pre-installed sensor receptacle, enabling plug-and-play microwave or PIR motion sensors for further energy savings.
Long Life: A calculated L70 lifetime of up to 309,000 hours at 25°C.